It is difficult to answer this without knowing more about your merge
document, but if you are working from a template then treat the merge as a
form letter merge using the envelope document created from the template
(there are sample templates to download from my web site) and make sure that
the file page setup page setup paper has the correct trays configured
for document.

--

Graham Mayor - Word MVP

My web site www.gmayor.com
Word MVP web site http://word.mvps.org


RS wrote:
when printing custom merged envelope file, prints only first merged
envelope and the erro message appers on the printer 41.3 unexpected
size in tray 1, Load Tray 1 Plain A4- not sure how to get rid of
error and get all the merged envelope to print?